Cycloidal pinwheel reducer can be a up-dated of new type transmissing machine designed with K-H-V less teeth engagement and the cycloidal pin steering wheel clenching system, which are trusted in drive and lowering of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical Market, conveyors, cranes and job machinery etc. various fields.
1. Gear is made of high durability low carbon alloy steel by carburizing and quenching. The hardness of tooth surface can reach HRC58-62. CNC grinding technology is followed for all with high accuracy, good contact effectiveness and gears
2. high transmission productivity: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light weight, long service lifestyle and high bearing potential;
5. easy to assemble, disassemble and check.
Operation specifications and precautions
1.High modularization design: various equip with various motor or other power input conveniently.Same machine type may equip with many power motor. It is easy to recognize the combination and
junction between every equipment type.
2.Transmission ratio: fine division, wide scope. The combined machine type may form very large transmission ratio, i.e. end result very low rotary speed.
3.Form of set up: the positioning to be installed is not limited.
4.High strength, small: the box body is made of huge strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and excellent grinding process, therefore the bearing capacity of unitvolume is large.
5.Long life: Under the condition of right type chosen (including choosing ideal operation parameters)normal procedure and maintenance, the life of main parts of speed reducer (except sporting parts) shouldn’t be significantly less than 20000 hours. The using parts include lubricating essential oil seal, bearing and oil.
6.Low noise: because main parts of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is going to be low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High quickness ratio and efficiency
Single stage transmission can reach to 1 1:87 of speed-downwards ratio and the efficiency is going to be more than 90%. If use multi-speed drive the speed-down ratio is normally bigger.
Being adapted epicyclic tranny basic principle, the input and end result shaft are in same axis center, it is compact.
3. Smooth and secure run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is limited at the minimum content.
1. Large deceleration ratio
A high deceleration ratio of 1/30-1/320 can be obtained.The structure is simple, but it can realize high reduction ratio machine.
2. Small gear clearance
The Get, which meshes with ordinary gears and has minimal backlash, is essential to the controller business.
3. High precision
Multiple teeth are involved as well, and there are two gears engaged with 180 degree symmetry. Subsequently, the impact of tooth pitch mistake and cumulative tooth pitch error on the rotation precision is relatively average, which makes the position precision and rotation accuracy reach a very high level.
4. Less parts, easy installation
The three basic elements achieve a high deceleration ratio, plus they are all on a single axis, therefore the kit is simple to install and simple to shape.
5. Small in size and light in weight
Compared with the prior gear device, the quantity is 1/3, the fat is 1/2, but can obtain the same torque potential and reduction ratio, attaining small lightweight.
6 High torque capacity
Flexible wheel materials USES particular steel with excessive fatigue strength.Not the same as ordinary transmission device, the quantity of teeth meshing accounts for in regards to 30% of the total quantity of teeth. Furthermore, it is in contact with the surface, so that the pressure borne by each gear is reduced and great torque capability can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss caused by friction. Therefore, high decrease ratio can be achieved while maintaining high productivity, and miniaturization of driving motor could be realized.
8. Low noise
The apparatus meshing cycle acceleration is low, the transmission motion force balance, which means operation is quiet, and the vibration is very small.
◆Excessive speed ratio and great efficiency single-stage transmission can achieve a deceleration ratio of 1 1:87, and the efficiency is more than 90%. If multi-stage transmission can be used, the deceleration ratio will end up being larger.
◆Because planetary transmission basic principle is adopted, the input shaft and end result shaft are on the same axis line, to ensure that the machine model can get the smallest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is greater, and the mechanism of balancing machine parts would make the vibration and voice limited to a minimum.
◆Reliable use and lengthy service life as the primary parts are made of substantial carbon chromium steel, huge strength is obtained by quenching (HRC58-62), and rolling friction is employed in some transmission contacts, so the service life is extended.
Cycloid reducer is going to be a cycloid needle teeth meshing planetary transmission principle drive models, is an excellent transmission has many advantages, versatile, and may be both positive and negative operation.
•Big ratio, and great efficiency Smooth operation,
• low noise The use of reliable,
• long life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically no wear, durable.
• Compact structure,
• tiny size Because the utilization of a planetary transmitting, the type shaft and the outcome shaft on a single axis, which makes the model to obtain the smallest possible size.
• Reasonable design, easy repair, and break down easily install,
• the least number of parts and also basic lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt essential double wall world pinion improve the output strength, carrier and precision.
(2).Hoop clamp coupling have five connection techniques suited to different application environments.
(3).Size over PL/PF120(incorporating)precision and high strength integral inner gear casing, processed in a single station,which remove the cumulative error and assembling mistake of split type.Get rid of casting process;adopt warm of forging process, that will reduce the blank material defects.
(4).The meshing equipment adopt shaving procedure after carburizing and quenching,which much easier to make gear surface smooth and high accuracy,decrease the temperature rising due to gear area gluing and friction.
This series worm-gear reducer was crafted after RV worm microreducer, which have a complete norm, wide speed for selection, and several mounting positions. Its overall performance and mounting dime nsions conform the same kinds of foreign.
The combination of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, low noise, compact structure, beautiful shape and radiate heat efficiently.
Good sealing and adaptability.Its combo with T gear reducer and MB/MBN variator can meet a myriad of speed requirement.