helical worm gear motor

Helical-worm gearmotors
Due to their design and from being combined with a helical equipment stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. They are also extremely low-noise and therefore avoid high sound emission levels.
Low-noise continuous operation: equipment unit combination optimized with respect to efficiency
Do you anticipate a drive option to impress you using its high level of overall performance and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP for you. These could be implemented individually in the modular program. In this way, they offer you a massive range of sizes, gear ratios and motor sizes.
However, their greatest strength is certainly their running smoothness and their extremely low noise development. One thing is for certain – With the helical-worm gearmotors EP you are choosing a powerful drive solution which you will hardly even hear.
The overall concept offers you a lot more practical product characteristics and benefits. These include the significantly higher effectiveness of the helical-worm combinations instead of single helical-worm gear systems. This is one way you save extra energy in the procedure of your systems and so are able to noticeably reduce ongoing operating costs.
You will have the low-noise helical-worm gearmotors EP. – to fit your individual requirements – with an array of AC motors. Furthermore, you can freely configure all of the relevant properties. In this manner, you can effectively utilize all the benefits provided by this mixture of low-noise helical-worm equipment unit and performance-optimized motor. Even greater variance may be accomplished because of the optional flange or foot-mounted style and by selecting between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you already are saving time and money with this selection and project planning. The reason being our modular system allows a multitude of combination options for gear units and motors. You can consequently reduce operating costs, count on a long service life and benefit from simplified maintenance that is feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and reliable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional toughness and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft attach or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear units are helical/helical-worm combinations, so they are more efficient than normal helical-worm gear units. Because of their outstanding efficiency, these drives can be used in every industrial sector and customized to individual torque and swiftness requirements. The decrease ratios afforded by the helical-worm gear stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel material with special lubricants, optimized shape, this powerful engine achieves high levels of performance and torque. The housing machined on all sides allows diverse mounting options. Dual chamber shaft seals are utilized as standard.
The reduced contour design makes it suitable for implementing applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
helical worm gear motor Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and better torque capacity in smaller sizes.
Multiple Input Options: Essential gear motors, in . or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Choices: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, installation pilots and flanges offer a wide range of design solutions.
UNIBLOCK Housing: For maximum rigidity universal installation on five sides or via a torque arm.
Sealed for Washdown: Maintains contaminants and water away.
Worldwide Engine: Multiple leads and windings for globally multi volt/Hz requirements plus modular design to simply accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct angle worm geared motors arranged new criteria for reliability, effectiveness and economic climate with unparalleled features which includes hollow shafts in the tiniest sizes. An inverter friendly design offers easy integration now and a truly future proof option. The EP gear electric motor offers total flexibility in mounting choices includes shaft, base, encounter, and flange solutions. The engine terminal box can be mounted in alternate positions rotated in 90º steps around the electric motor frame providing for unparalleled integration options.
EP gear motors adhere to UNITED STATES and International specifications, including NEMA, IEC, CSA, and CE, the EP series permits worldwide acceptance, a genuine total alternative for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is dust tight and hose evidence,and can be utilized outside or in wet and dusty environments without the use of additional enclosures. Full rated output is available at the output shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With built-in inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique mixture of optimized worm wheel material with unique lubricants and optimized form, this powerful geared electric motor achieves high degrees of performance and torque. The reduced contour design makes it ideal for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – an especially important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a wide selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The use of condition of the artwork helical and worm gear combinations affords optimum overall performance fulfilling a multitude of ratio requirements. The 800 BR is functionally interchangeable with the majority of major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All models shipped pre-lubed for your unique mounting position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and immediate input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white-colored (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting result shafts
Dual and triple reduction ratios
Flanged or foot mounted
All models adaptable to flooring, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared motor. A favorably priced option for the standard jobs anticipated of a right-angle drive.
5 equipment sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors obtainable with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC engine are directly flange mounted, the pinion is on the engine shaft. This integrated compact design is an essential element for the high precision and the remarkable stiffness of EP geared motors.
For vector-controlled inverter operation usage of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The amount of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is a lot more than 90%. All worm shafts are manufactured from case hardened alloy metal and the flanks are precision floor. The worm tires are made from unique wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, as well as adjustable backlash styles are also part of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall performance gearboxes in universal design. The housings are made from top quality cast iron. The rugget walls and inner ribbing ensure incredibly torsional stiff and noise dampening housings. The external ripping provides a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from top quality grey cast iron with durable walls and internal ribbing
Extreme torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels created from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes built with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,along with adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

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